Vision Systems and Automated Inspection
Cameras that inspect every part sound simple until lighting drifts, false rejects pile up, and nobody trusts the reject bin. Hands-on with how inspection systems actually behave and how to keep them honest.
What participants can do afterwards
- Explain what a vision system checks and what it cannot see
- Diagnose false rejects and false passes to their usual causes
- Keep lighting, fixturing and calibration inside working limits
- Decide when to retune the system and when to fix the process
Modules
4 modules, 5 facilitated hours.
1.What the camera actually sees
1.5 hrsHow inspection systems make a pass/fail decision, and the defects they are structurally blind to.
- Explain what a vision system can and cannot see
2.False rejects and false passes
1.5 hrsThe usual causes - lighting, fixturing, product variation - traced on real reject data.
- Diagnose false rejects to their usual causes
3.Keeping it in calibration
1 hrsThe drift that accumulates between audits, and the checks that catch it early.
- Keep a vision system inside working limits
4.Retune or fix the process
1 hrsWhen the system is wrong and when the process is - and why retuning to hide a process fault costs more later.
- Decide between retuning the system and fixing the process
How it is delivered
A facilitator runs the course live, in person or blended. Attendance is taken per session, participants submit work against the modules above, and a facilitator grades it. Those records stay with the organisation and can be exported.